What to do if you accidentally melted plastic in the oven?

In this brief guide, we will answer the question “What to do if you accidentally melted plastic in the oven ?” and discuss the ways to clean melted plastic from the oven along with discussing whether you should consume food with melted plastic in it and what effects melting plastic has on your health if ingested or inhaled.

What to do if you accidentally melted plastic in the oven?

If you have accidentally melted plastic in an oven, you should completely remove it carefully before using it for cooking again.

The melted plastic in the oven should be removed before using the oven again for cooking or baking as it can lead to heavy smoke, emission of dangerous gases, and an insertion of bad smell to the food being cooked.

If you accidentally melt plastic in the oven and residual volatiles and gas emitted by the plastic are still perceived inside the oven, you should remove the gas using a fan and clean the oven (3).

If the melted plastic was in contact with the food, it is recommended to not eat the food, because through melting or burning of plastic, chemical compounds are leached into the food, which can be toxic and harmful to health (1,2).

Can you eat food cooked with melted plastic?

No, you should not eat the food that was in contact with the plastic that was melted or burnt in the oven. By exposing plastic to high temperatures or by melting or burning them, the chemicals which are added to the plastic migrate into the food.

These chemicals are considered harmful and many can cause negative effects to health, such as damage to the skin and respiratory tract, irritation to the eyes, damage to the central nervous system, liver, spleen, blood-forming organs and cancer (2). 

Some of these harmful chemicals are phthalates, poly-fluorinated chemicals, bisphenol A (BPA), brominated flame retardants and antimony trioxide (2).

How do I get rid of melted plastic in the oven? 

To get rid of melted plastic in the oven, you should first of all wait for the oven temperature to cool down. Open the oven door and ventilate the oven using a fan. Avoid inhaling the volatiles present in the oven, as they can be toxic.

Overheating or burning plastics release chemical compounds such as heavy metals, dioxins, polychlorinated biphenyls and furans which, through inhalation, are harmful especially to the respiratory system (2).

When no more odors are perceivable, scrub the melted plastic from the oven by using a spatula and clean the residues with chemical oven-cleaners or other chemicals, such as ammonia. It is important to use gloves and safety devices, such as eye protectors and masks to handle these products (3).

Can you get sick from eating melted plastic?

Yes, you can get sick from melted plastic, if the amount is great enough. In addition to the harm caused by toxic chemicals, ingesting plastics can lead to gastric obstruction, as they cannot be digested by the human gastrointestinal system. 

If you were to accidentally eat food containing melted plastic,it is possible that you wouldn’t suffer any immediate harmful effects on your health, but if you ingest a piece of melted plastic, this can lead to the formation of a bezoar.

A bezoar is a mass of indigestible material that is formed in the gastrointestinal tract by the ingestion of large quantities of fibers, such as plant fibers, paper fibers, hair or even plastics. This mass may result in symptoms such as vomiting, nausea or bleeding due to obstruction and perforation (6).

How to avoid melting plastic in the oven?

To avoid melting plastic in the oven, you should use oven-safe materials. These materials are labeled as conventional oven-safe or microwave oven-safe.

Conventional oven plastic is CPET (crystallized polyethylene terephthalate), which can be heated to a temperature of 200°C or 400°F. Microwave-safe plastics (labeled by the manufacturer) are Polyester, PET and Polypropylene (5), which are generally more rigid and thicker than normal plastics. 

Other safe materials are thermo-safe glass, such as Pyrex and glass-ceramic, such as Corning ware.

Conclusion:

In this brief guide, we have answered the question “What to do if I accidentally melted plastic in the oven ?” and discuss the ways to clean melted plastic from the oven along with discussing whether you should consume food with melted plastic in it and what effects melting plastic has on your health if ingested or inhaled.

Citations:

  1. United States Department of Agriculture. Ask. Is it safe if meat was cooked with plastic wrapping left on it?
  2. Alabi, Okunola A., et al. Public and environmental health effects of plastic wastes disposal: a review. J Toxicol Risk Assess, 2019, 5, 1-13. 
  3. Geiger, M. Oven Cleaning.Getting the Oven Ready for Holiday Roasting and Baking. Iowa State University. 
  4. Castle, Laurence, et al. Migration of poly (ethylene terephthalate)(PET) oligomers from PET plastics into foods during microwave and conventional cooking and into bottled beverages. J Food Protect, 1989, 52, 337-342.
  5. Glossary of Packaging Terms. United States Department of Agriculture. 
  6. Iwamuro, Masaya, et al. Review of the diagnosis and management of gastrointestinal bezoars. World j gastrointest endosc, 2015,7, 336.

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